1991 FORD AEROSTAR

282 complaints filed with NHTSA.

282
Complaints
28
Crashes
78
Fires
31
Injuries
1
Deaths

Complaints by Component

ComponentCount
ELECTRICAL SYSTEM:IGNITION:SWITCH32
POWER TRAIN:AUTOMATIC TRANSMISSION21
POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH18
VEHICLE SPEED CONTROL18
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD12
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP12
ELECTRICAL SYSTEM:IGNITION12
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER11
EQUIPMENT:APPLIANCE:AIR CONDITIONER9
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE8
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH7
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS6
STRUCTURE:BODY:DOOR6
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT6
LATCHES/LOCKS/LINKAGES:HATCHBACK/LIFTGATE:LOCK5

Recent Complaints

20050516FireELECTRICAL SYSTEM:IGNITION:SWITCH

I OWNED A 1991 FORD AEROSTAR WHICH BURST INTO FLAMES AND WAS DESTROYED. I HAVE BEEN BOUNCED AROUND TRYING TO GET SATISFACTIONS BUT SINCE THERE WAS AN ONGOING CLASS ACTION LAW SUIT HAVE NOT RECEIVED ANY COMPENSATION. THE CONSUMERS WIFE NOTICED SMOKE COMING FROM THE STEERING COLUMN. THE CONSUMER PULLED OVER, RAN TO CALL THE FIRE DEPARTMENT, BUT BY THE TIME HE RETURNED THE VEHICLE WAS FULLY ENGULFED IN FLAMES. UPDATED 04/14/10.*JB

20040517FirePOWER TRAIN:AUTOMATIC TRANSMISSION

WHILE DRIVING 65 MPH ANOTHER MOTORIST YELLED AT THE CONSUMER THAT THE VAN WAS ON FIRE. THE FIRE APPEARED TO BE COMING FORM THE MIDDLE TO THE REAR. CONSUMER PULLED OVER, AND NOTICED TRANSMISSION FLUID ON THE UNDERSIDE OF THE VAN. CONSUMER SHUT THE ENGINE OFF, AND FIRE WENT OUT. A TECHNICIAN EXAMINED THE VAN AND STATED THAT THE TRANSFER CASE NEEDED TO BE REPLACED. NHTSA RECALL CAMPAIGN 99V094000 WAS ISSUED. *AK

20020725FireSERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM

CONSUMER STATES THAT WHILE DRIVING DOWN HIGHWAY THE REAR BRAKES LOCKED AND CAUSED A FIRE WHICH MELTED THE REAR TIRES. CONSUMER WAS TRAVELLING APPROX 65MPH WHEN THE VEHICLE BEGAN TO SLOW DOWN AND SMOKE BEGAN COMING FROM THE REAR OF VEHICLE.*JB.

20020603CrashPOWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH

12 YEAR OLD LISTENING TO RADIO MOVED SHIFTER FROM PASSENGER SIDE. VAN MOVED CAUSING EXTENSIVE LEG INJURY TO A PERSON WHO WAS SITTING BEHIND VEHICLE. *AK

20020603CrashPOWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH

12 YEAR OLD LISTENING TO RADIO MOVED SHIFTER FROM PASSENGER SIDE. VAN MOVED CAUSING EXTENSIVE LEG INJURY TO A PERSON WHO WAS SITTING BEHIND VEHICLE. *AK

20010709FirePOWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT

FOUR WHEEL DRIVE/TRANSFER CASE BLEW OUT AND CAUGHT ON FIRE. *AK

20010702SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS

WHILE DRIVING THE BRAKES FAILED RESULTING IN VEHICLE COLLISION WITH THREE INJURIES, UPON EXPECTION OF THE BRAKE PEDAL TRAVEL AND RESERVOIR (OSHP UNITS 977), NO PRESSURE ON THE PEDAL AND NO FLUID IN THE RESERVOIR (OHIO TRAFFIC CRASH REPORT) *MJS

20010628FireELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

THIS VEHICLE WAS DRIVEN FOR 20 MINUTES WHEN A STRONG ODOR OF PLASTIC BURNING WAS SMELLED. THIS VEHICLE WAS PARKED WHEN WHITE SMOKE WAS NOTICED COMING OUT FROM UNDER THE HOOD. A FEW SECONDS PASSED WHEN THE VEHICLE CAUGHT FIRE AND WAS TOTALLY INVOLVED. THIS VEHICLE WAS TOTALED. *AK

20010517FireELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

20010423CrashVEHICLE SPEED CONTROL:ACCELERATOR PEDAL

AS CONSUMER TRIED TO PULL FORWARD, ENGINE REVVED AND VEHICLE ACCELERATED. PEDAL WAS STUCK ALL THE WAY TO FLOOR, VEHICLE WAS STOPPED BY CONCRETE WALL AFTER ABOUT 40 FT. VEHICLE TOTALLED. *AK

20010117FireELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD

VEHICLE WAS TOTALED. NO SAFETY DEFECT MENTIONED IN SUMMARY. *AK

20001025FireELECTRICAL SYSTEM:IGNITION

NO SUMMARY( DOT NUMBER: )

20001025FireELECTRICAL SYSTEM:IGNITION

NO SUMMARY( DOT NUMBER: )

20001025FireELECTRICAL SYSTEM:IGNITION

NO SUMMARY( DOT NUMBER: )

20001025FireELECTRICAL SYSTEM:IGNITION

NO SUMMARY( DOT NUMBER: )

20001012FireELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH

VEHICLE CAUGHT ON FIRE IN UNDER DASH. VEHICLE WAS TOTALED. DEALER COULD NOT DETERMINE THE CAUSE OF THE FIRE. *AK THE 1991 FORD AEROSTAR HAD A RECALL FOR THE IGNITION COLUMN (96V-071). THE DEALER CLAIMS TO HAVE FIXED IT BUT IT CAUGHT FIRE. *YH

20001012FireELECTRICAL SYSTEM:IGNITION

VEHICLE CAUGHT ON FIRE IN UNDER DASH. VEHICLE WAS TOTALED. DEALER COULD NOT DETERMINE THE CAUSE OF THE FIRE. *AK THE 1991 FORD AEROSTAR HAD A RECALL FOR THE IGNITION COLUMN (96V-071). THE DEALER CLAIMS TO HAVE FIXED IT BUT IT CAUGHT FIRE. *YH

20000711FireEQUIPMENT:APPLIANCE:AIR CONDITIONER

VEHICLE CAUGHT ON FIRE. FIRE MARSHALL & INSURANCE COMPANY SAID THE CAUSE SEEM TO BE THE A/C BLOWER MOTOR FAN. DEALER IS LOOKING INTO THE PROBABLE REASON.*AK

20000329CrashVEHICLE SPEED CONTROL:LINKAGES

WHEN HUSBAND STARTED VEHICLE IT SUDDENLY ACCELERATED WITHOUT PRIOR WARNING, COLLISION RESULTED. DEALER REPAIRED VEHICLE BUT COULD NOT FIND THE SOURCE OF THE PROBLEM. *AK *ML

20000328CrashSERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

WHILE GOING IN REVERSE, APPLIED THE BRAKES, BUT BRAKES FAILED AND THE PEDAL WENT DOWN TO THE FLOORBOARD RESULTING IN A MINOR CRASH. UPON INSPECTION, BRAKE FLUID WAS LEAKING UNDER THE RIGHT FRONT OF THE VAN, THE BRAKE HOSE WAS DANGLING COMPLETELY FREE OF THE VEHICLE. THE HOSE HAD SEPARATED FROM THE VEHICLE AT THE SMALL BRACKET ATTACHED TO THE BODY OF THE VAN. IT IS POSSIBLE THAT THE TUBE-LIKE CONNECTION BETWEEN THE HOSE AND BODY WAS TOO LIGHT-WEIGHT TO TAKE THE CONSTANT STEERING AND VERTICAL